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High Viscosity Mixing Equipment

Ginhong's Multi-Shaft Mixers are used suitably for very high viscosity mixing applications. Phase 1, mixing: 150 gals. Are shear-sensitive materials involved? Chemical Processing Equipment. They physically transport material from the vessel walls into the vessel interior, mixing the batch thoroughly in only a few revolutions. It's important to specify the maximum viscosity of the mix materials during your process — and at key milestones during the mix cycle.

High Viscosity Multi Shaft Mixers Stainless Steel

Historical data from 2016 to 2020 and estimates for 2021 to 2031 are included in the animal feed mixers industry study report. Dual Shaft Mixers Dual-Shaft Mixers blend and fold the mass in the vessel and improve product uniformity by scraping the walls. View HHL-II Dual Shaft Mixer / Disperser. Engineering & Consultation. When discharge is complete, the walls and bottom surfaces of the mix can have been scraped clean. The mixers also feature stainless steel type 304 dimpled, dual-zone jackets designed for 100 psig at 200oF. Planetary Disperser when a high speed disperser and a powerful high viscosity paste mixer are needed, this combination is the best possible choice. Four separate helix tools. PDM 2 Sanitary with Discharge System. Design – Made of high-quality stainless steel type parts, these machines are built for robust and continuous use. For example, materials over 20, 000 cP generally are considered inappropriate for a rotor/stator mixer.

High Viscosity Multi Shaft Mixers Review

Pug Mill Mixers Market - Pug mill mixer is a machine in which clay or other aggregates are mixed into a plastic state or a similar machine for the trituration of ore. A pug mill mixer is a fast continuous mixer, which can achieve a thoroughly mixed, homogenous mixture in few seconds, and the pug mill mixer can be matched to the right application by taking into account the factors of agitation, drive assembly, inlet, discharge, cost and maintenance. Meanwhile, the anchor is constantly moving material from the vessel perimeter to the interior where the two high speed devices pull it into their localized flow patterns. Global market forces will continue to spur ramped-up production in China and elsewhere in Asia — and high-viscosity mixers will get even bigger. The disc-mounted blade is used for products with lower viscosity and to push the product from center to the outer wall. However, both designs are inherently limited in terms of viscosity range. Pre-preg mixers are designed to handle the special needs of mixing, and maintaining extremely critical temperatures. Due to the high viscosity of many of the products produced in this design, the slow speed mixing impeller functions not only as a pump, moving the mass into the high speed dispersing blade, but also as a dispersing blade itself.

Stainless Steel Mixer Shaft

A second high speed dispersion mixer can also be added for increased shear. Our engineers are around 20years rich experience in this area, professional skills and stable processing. 3% between 2022 and 2032. Also, some players have created integrated channels for their sales to streamline their supply chain. Or want any recommendations? Stainless steel wetted parts.

High Viscosity Mixing Equipment

Multi Shaft High Viscosity Mixers. Multi-shaft mixers supplied by Hockmeyer feature a helical or anchor sweep low speed blade and an additional high speed shaft. As we noted earlier, a sticky material at 1 million cP may require the power of a double planetary mixer while a slippery material may mix easily in a less costly multi-agitator mixer. Both agitators are in constant motion. Ginhong cares about food safety aside from delivering equipment for quality processing.

Industrial High Shear Mixers

Carbon steel or stainless steel material of construction. Smoothies and Thicker Beverages. After the mixing/kneading cycle is complete, the screw is reversed and it transports the mixed materials from the mix zone out through a discharge die and on to further processing or packaging. Larger models accomplish this by either a motorized base that rotates the mixing vessel, or mechanical rotation of the dual mixing tools themselves. ● With clamp to fix the mixing tank during working.

High Viscosity Multi Shaft Mixers Vs

For rapid dispersion of fibrous materials or solid materials such as rubber, MorehouseCowles pick impeller alternates high-shear vanes with sharp horizontal blades for rapid cutting. Headquarter based in Dubai, UAE. Multi-shaft mixers are often utilized to mix medium to high viscosity products. Products by Category. Multi shaft mixer is a multi purpose/function mixer which is widely used to make toothpaste, cream, ointment, lotion and emulsion in cosmetic, pharmaceutical, food and chemical industries. One of the oldest low speed blade designs for viscous product mixing, the "bow-tie" or "butterfly" provides good shear and mixing for moderately viscous products such as inks, auto body filler, synthetic marble and other high volume products. Spanning a wide range – from automotive & industry 4.

The final decision of a mixer for your application requirements is best made after running product in our "Test and Development Center". TOM DIGIANNURIO is vice president of engineering for Charles Ross & Son Company, Hauppauge, NY. For extremely sticky materials, we certainly would test a double planetary mixer with helical HV blades (Figure 3). Variable speed control provides flexibility and allows our multi-shaft mixers to process a variety of applications.

The Double Planetary Mixer is great for paste materials up to 8 million cps. The applications of the multi-shaft mixers are: - Printing inks. However, the adhesive — because it's a much stickier material — would require a much more powerful double planetary mixer. Concentric Triple Shaft or concentric mount triple motion mixer: - Sweep anchor with baffle – this is often a way to save capital cost and utilize a single anchor paddle agitator and use a baffle to help provide the bulk blending and uniformity needed. The Mixing Experts at Unique Mixers.

Many sizes and designs are available to meet the most stringent process needs. Speak to Analyst: Competitive Landscape. The LZ Dual Shaft Mixer is used for materials with viscosities ranging from 1 to 500, 000 centipoises such as putties, chewing gums, and soaps. Vacuum Rated Mixer/Hood combination. Of course, it also will benefit Asian companies racing to answer demand in their home markets. Maximum viscosity approximately 500, 00 cps. Precision bearings with large bearing spans minimize deflection and vibration of agitator shafts. Of fumed silica in about 5 minutes, 25 lbs. The Helix shaped auger, similar to that used in a screw conveyor, has several desirable qualities. Having two high speed shafts allows for very rapid solids dispersion, emulsification, and homogenization of the batch. • Multiple blade configurations. The powder injection system cannot be used at this viscosity so the polymer is charged directly to the batch surface and vacuum is reestablished to deaerate the powder.

These machines may also be designed with a variable speed belt/motor/drive system using very high efficiency AC motors coupled to a Variable Frequency Inverter for a soft start of the machine, for precise speed control and for significant energy saving. Shampoos and Conditioners. Unfortunately, there're no "cookbook" answers for reliably matching an application to an appropriate mixer. Pictured are two 3000-gallon VersaMix Model VM-3000 equipped with a custom combination of three agitators each driven by a 60 HP TEFC inverter-duty motor. TRIPLE SHAFT | Along with a low-speed agitator, this configuration includes both a disperser and/or rotor stator to purée large solids at the start of a cycle and eliminate lumps.
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