How To Reset Gem Car Controller Rebuild
Separate the parking brake cables at the front frame from the brake backing plate. Disconnect those other connections and check the battery's condition. Back off nut and tighten to 20 ft-lbs. Use the below diagram and a fully charged 12 volt car battery. If You Have Any Questions: Software modification could alter threshold for charger's starting minimum-voltage. How to reset gem car controller rebuild. 1 - 6 INTRODUCTION HOISTING AND JACKING NOTE: When a frame-contact type hoist is used, verify that the lifting pads are positioned properly. The tutorial below explains a little about the OBC, how to reset it after charging problems, and what to do if its completely failed. Satisfied Customers. Starting at the right rear, attach one end of bleed hose to bleed screw and insert the opposite end in a glass container partially filled with brake fluid (Fig.
- Gem car repair manual pdf
- Gem electric car manual
- How to reset gem car controller programming
- Gem car owners manual online
- How to reset gem car controllers
- How to reset gem car controller rebuild
- Gem electric car repair manual
Gem Car Repair Manual Pdf
Most electric traction equipment has such a device to have a positive way to cut off power to the motor in the event of runaway. None display is blank no power close master switch under seat, check. Pull up on front edge of seat cushion until DESCRIPTION friction latch is disengaged. Buss can be monitored with sentry sw. Or a meter on the tach 12v lead may show it dropping. The options can be to replace it with a new or used controller, or rebuild your existing controller. 81 no speed sensor signal is detected check sensor and wiring. To discuss any controller issues or to purchase the rebuild service: You can purchase the rebuild service online or you can contact us with any questions. BODY 7 - 18 DASH INSTALLATION 1. So, how do I know if my GEM car is experiencing a controller problem: The symptoms of bad controller can vary and are not always easily detected by a GEM car owner. 2001 Gem Car Code -27 Problem - GEM Forum. You'll hook the meter leads across the battery pack, RED goes to the Positive post and the BLACK will go to the Negative post. Note: If you have a Sepex cart and you decide to send us the motor for the Bandit upgrade make sure to flip the Tow/Run switch to Tow and then isolate the battery pack (remove the + cable from battery and – cable from battery) per below diagrams depending on your cart. Suggest that you have the controller inspected and reprogrammed by Marlon, Ride for Fun, or another reputable shop. The fact that I am getting the same error code with a different controller eliminates that controller as the issue. 6 an hour after finishing the charge, it is weak.
Gem Electric Car Manual
Is that something that can be fixed by an amateur?? 49 motor current low electrical fault check resistance of motor and. It is throwing no codes at rest. I found an error code that only comes up when you try to reprogram the controller… #14. How to Troubleshoot a GEM Car. after several tries to make changes and kept getting this number… I have decided that it is saying… 'I am smarter than you and I will not give you back your toy until you put the changes back to stock settings'. Use distilled water and always charge your battery pack after every use. So, what does it cost to replace or repair a GEM car controller: A new controller can cost $1, 400-$1, 800 and a used controller can cost $700 to $900, while a Ride-4-Fun rebuild costs only $599 (which includes a complete 100% rebuild, re-programming, technical phone support, and warranty). The tach sensing unit is on the end of the motor. 5 - 23 ELECTRICAL PROPER TORQUE VALUES FOR CONNECTION readings should within factory specification of 1.
How To Reset Gem Car Controller Programming
It accepts a standard 3 wire (grounded) extension cord and should not exceed WARNING: CHARGE BATTERIES ONLY IN 25 feet in length 12 gauge or heavier. As a result of the above mentioned Bandit upgrade process these motors are better than brand new condition and have a higher horse power rating to provide much more torque and speed while running all other stock components. This contactor is what makes the audible click as the GEM is powered up. In case you need any battery or charger replacements you can always go to GEM Car Parts Direct. I finally got Trojans and a watering system. The motor speed (RPM) is monitored by a small magnet and a speed sensor (tachometer) mounted to the center rear of the motor (see figure 20). Gem electric car repair manual. Remove electrical connections, noting connection and orientation for each wire. See Upper Dash in Body, section 7. ELECTRICAL 5 - 38 LIQUID CRYSTAL DISPLAY REMOVAL (LCD) 1.
Gem Car Owners Manual Online
A little more English for me, I guess I'm not sure where to look here. Also, with each and every Plum Quick Motor upgrade you'll receive a custom Plum Quick decal, custom post card and our one year warranty information sheet. How to reset gem car controller programming. The inner end is held on with a spring clip. Once fixed, the fault automatically clears. Remove 3 bolts from differential side of motor (see figure 21) with 7/16-inch wrench or socket, taking care to support motor, which weighs 30-40 pounds 10. 15 voltage low low power charge batteries. The access to the lever is under the seat.
How To Reset Gem Car Controllers
Lock the throttle pedal down. ELECTRICAL 5 - 92 TAIL LIGHT HARNESS Underneath Side of the Flat Bed TAIL LIGHT HARNESS CONNECTIONS Connector Number Connects To Number of Pins in Connector Rear Harness 2, 3, 4 Lamp-Taillight-Left 5, 6, 7 Lamp-Taillight-Right November 2007 GEM Service Manual... InstructionsDifficulty: Moderate. In or substandard brake lines and hoses can also many cases, such noises are caused by loose or cause a spongy pedal. Look for differences between batteries.
How To Reset Gem Car Controller Rebuild
6 PASSENGER & LONG 2. It doesn't matter which direction the wheels turn. To perform this test you can use a cheap $20. The controller uses the tach pulses to compute speed, miles, and power sent to the motor. 7 - 3 BODY THREE-POINT SEAT BELT REMOVAL 1. 66 field current high inspect motor controller. After I get the code and the cart trips out and has to be reset, the BDI always shows a false battery% reading that is substantially lower than actual.
Gem Electric Car Repair Manual
A push button The park brake lever is located between the driver on the end of the park brake cable disengages the and front passenger seats. Gem vehicles can experience problems that relate to the battery and drive mechanism. Does that mean ship it off to FSIP who rebuilt it? If the batteries are flooded, check with a hydrometer. Inspect the battery terminals to ensure there is no corrosion around them. Position latch mounting plate on seat back/body or no play detected before the latching mechanism back panel support frame and install the 2 self- disengages the latch bar. Position upper dash assembly on lower dash a lower panel assembly.
You can troubleshoot these parts individually if you are experiencing problems with your golf cart. Remove the middle and rear floor mats. The dash consists of an upper panel assembly and 3. When unit shuts off, record the discharge time.