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Cross Country Competitions For Grounds Workers Crossword Club De France | 19 Box Joint Jig Plans: Finger Joints On The Table Saw And Router | The Tool Crib

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A box joint consists of multiple interlocking profiles along the entire length of the edge of both pieces of wood, which are then joined and glued. In order to correctly adjust the spacing 334, a sample workpiece is placed between an end 546 of the stop 524 and a contact surface 548 formed on the rear edge of front rail 316. Microadjustable Finger Joint Jig. If we have reason to believe you are operating your account from a sanctioned location, such as any of the places listed above, or are otherwise in violation of any economic sanction or trade restriction, we may suspend or terminate your use of our Services. A forward portion 534 of the rod passes through the back rail 318, engaging the rail between a knob 536 and a rear nut or collar 538. Waiting until the price is right to acquire a box-joint jig? Support blocks 490 may also be positioned in the intermediate step 205, see also FIGS.

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When the mortise and tenon base is mounted to the jig base, the front clamp assembly 140 must be removed. Adjustable box joint jig pdf download. Workpiece stops with other offsets may be provided, and multiple workpieces with different offsets may be provided with the jig 100. Start by building a special sled for creating the box joints. Additionally, a collar body groove 119 may be included to assist in aligning the outer sleeve 121 to the collar body 115 and in retaining the outer sleeve on the collar body. 18 and 19, embodiments of the invention may include a dust collection chute 147 as a removable accessory for the jig apparatus 100.

In the drawings: FIG. Make sure the glides slide easily in the miter slots, and ensure that everything is square to the blade. Make the fingers about 1/32″ longer than the width of the board so they protrude slightly when you assemble them. Material needed to make a Box Joint Jig. By using shop scraps, we got the cost down to zero, and came up with a method that makes the box sides interchangeable for foolproof assembly. It is to be understood that both the forgoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed. Suitable alignment markers for aiding visual alignment may include printed, embossed or painted indicia, an etched or engraved marker, or the like. According to an embodiment of the invention, when using the jig, the user first positions the workpiece 112 between the engaging plate 158 and the front face 106. 28A) of the router base plate 113, and a lock ring 382 is inserted around the mounting ring 378, thereby capturing the router base between the flange 387 and the washer 380. It is up to you to familiarize yourself with these restrictions. In the current embodiment, a workpiece stop includes a slot 178 extending generally from the aligned side to the offset side of the stop such that the right/left positioning of the workpiece may be finely adjusted, thereby permitting adjustable and repeatable workpiece positioning along the length of the template. Box-joint jig working Plan. Next I need a piece of hardwood to attach to the rod in the back. Step 1: What You'll Need: Now, I'm using 1/2" Baltic birch plywood to create the box joint addition.

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In a further embodiment, a hole or recess 456 is formed in the guide surface 393 of a template guide 458. In another aspect of the present invention, a clamp assembly securing mechanism is disclosed. It's designed to make evenly spaced square notches in the ends of adjoining boards, leaving multiple tenons that interlock to form a finger joint. As when using the finger assembly 314 to form mortises, the front rail 316 and the back rail 318 support the router, while the inside surface, 544, 545 of each rail 316, 318 guides the router bit. 34 shows an embodiment of a box joint template 303 attached to the jig 100. Adjustable box joint jig pdf how to. 64-67 may be used to position the front rail 316 and back rail 318 of the finger assembly 314 with respect to each other and with respect to the base 102.

Product Recommendations. You are able to create multiple joint designs and cut them all out as easily as the standard one shown below. Additionally, the stops 546 may be removed and interchanged for other stops. The flange may be used together with a clamp or other fastener to attach the apparatus along an edge of a workbench or other suitable support surface. Prior jigs often lack efficient methods for reestablishing settings used in forming commonly made joinery, such as dovetails, box joints, and mortise and tenon joints. When the flat head is resting against the face, the face will move a precise amount. How to Build a Box Joint Jig. A nut 369 tightens the guide 366 against the underside 323, 325 of the rail 316, 318, securing the guide 366 to the rail and providing a positive stop for positioning the workpiece. For example, a depth guide may mount to the base 102, a tab extending from the template 258 or some other portion of the jig depending on the type of joint to be formed. Set the dado blade to the width, then make the cut. In an embodiment of the adjustable finger template, a through aperture 224 is included in the individual fingers for permitting passage of a depth stop rod or bar 214 through the fingers. 11, the following discussion relates to a clamp assembly 140 disposed adjacent the front face 106 of the jig.

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In embodiments, suitable template mounting systems include opposing slotted brackets attached to a template and received by a threaded lock-down knob system. Slots 474 are formed in the front face 106. Members are generally not permitted to list, buy, or sell items that originate from sanctioned areas. A second, front portion 354 is pivotally attached to the top portion as shown by arrow 356. The angle of the front portion may be fixed by one or more screws 364 threaded to the top portion that, when tightened, press against plastic pieces (not shown) in the front portion and hold the two portions in position relative to one another (FIG. We don't have any links to project supplies and hardware for this particular project yet, but here are some other products that might be of interest to you. Step 10: Using the Jig. A kit or series of outer sleeves and/or collar bodies having differing outside diameters may be attached about a portion of the collar body through a magnetic interaction or an intermediate elastomeric O-ring to effectuate different spacings. To make a second cut, the user rotates the template 180° and captures the second bracket of each pair over the threaded bolt 138 and between knobs 142, 146. The mortise and tenon front portion 354 pivotally connects directly with the center section 470. Box joint jig plan. The workpiece stop may be configured to accommodate the spacing of common half-blind dovetail joints. Alternatively, the user could set adjustable stops 524 to different lengths in order to create and adjust the taper of a sliding dovetail. 11 is a partial exploded view of template mounting system and clamping mechanism in accordance with an aspect of the present invention; FIG.

The front portion forms a front face 353 to which workpieces are attached in either an up-and-down or a left-to-right orientation. This gap 494 reduces the likelihood of a router bit contacting the support block 490. An embodiment of the base 102 includes a front face 106 and a top face 108 substantially perpendicular to the front face. A bracket 291 extending from the template support rail 141 secures these blocks. Again on my prototype I just used a piece of scrap wood, however I thought it would be nice with a round smooth handle, so I turned it on the lathe. Setscrews 383 threaded through the lock ring 382 are tightened against washer 380 and base plate 113. A finger joint consists of many small fingerlike pins that interlock together to join two pieces of wood. Insert it the spacer, clamp it all up and then remove the spacer.

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In a first embodiment, a template guide 440 has slots 386 formed at a lower end of the guide surface 393. 6mm straight router bit. WTS Box Instructions. For example, the post and sleeve may have a hexagonal cross-section, as illustrated in FIG. This is maple and measures 2 x 2 x 2 3/4 inches. Disregard the other hole next to it in the picture, I drilled in the wrong position initially. 49 shows a diagram of a mortise cut complementing to the tenon cut shown in FIG. The router support in the current embodiment is mounted to the mounting rail 141 included in the repeatable alignment system 139. 27 is an enlarged view of an adjustable finger template implemented for forming mortise and tenon joints in accordance with an exemplary embodiment; FIG. Lock Miter Instruction.

The clamp assembly permits efficient coarse and fine adjustment in order to permit rapid workpiece securing. Suitable materials include steel, aluminum alloys, and the like. 75B is a schematic view of the guide rail positions for forming tapered dados. 60A, or the lower positioning slot 489, shown in FIG. Because the blade travels back and forth with the jig, if your key is off by 1mm, your joints will be 2mm off. Prior jigs tend to be complex to set-up, making it difficult to understand how adjustments impact the finished workpiece.

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For a 1/4 inch joint the pattern is this: cut four times, with a spin in between each cut to move it forward. 24 is a partial view of a template suitable for engagement by a mounting rail included in a template mounting bracket in accordance with an exemplary embodiment; FIG. To make a first cut, the user positions the template with the appropriate side facing forward. If you've made one or have improved the design, please let me know. And since the jig travels in both slots, there isn't any chance of racking. 33 is an isometric view of the repeatable template alignment system shown in FIG.

The mounting system includes a support rail 141 onto which the template is mounted. When the left stop assembly is swapped for the right stop assembly, the interior edges of the stop assemblies will switch from flush to offset and vise versa. This also protects your hands from the blade. In further embodiments, the router support may be mounted to the template, mounted to the base 102 of a jig apparatus, and the like. The longer a key, the more chance it will wobble, use something short and stiff.
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