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Given that, I created the one below on the 1985. Fuel Tank Selector Valve & Switch. The unit is made to the same dimensions as the OEM part with the same gauge material. First is the question of what tank selector switches were used. Have a friend crank over the engine, in 15-second-START and 2-minute-OFF intervals. You can find more tutorials Ford F150, F250, and F350 in the following index: Here's a sample of the tutorials you'll find in the index: - How To Test The Ford Ignition Control Module (Distributor Mounted).
7.3 Powerstroke Fuel Tank Selector Valve Diagram
On top of the Diesel fuel filter is a Schroeder valve. Electric fuel delivery systems differ in design depending on model. The Orion Motor Tech product is designed using state-of-the-art technologies to exactly replicate the OEM unit, then it is manufactured with modern tooling so that the end product looks and fits exactly as designed. There are at least two places to which we can turn for schematics that show how the fuel systems on these trucks are wired - the official wiring schematics and the EVTM's. The following diagnostic tutorial will help you test the front and rear tank fuel pumps: NOTE: You can find the 1993-1995 F-Series Pickup fuel pump circuit diagrams here: - Fuel Pump Wiring Diagram -Dual Fuel Tanks (1993-1995 Ford F150, F250, F350) (dual tank fuel system). Only one line comes off the back of it, then connects to a second valve. I can hear the fuel pump running when the key is on but no fuel to the engine. This valve has 3/8 supply line ports and 5/16 return line ports. Fuel sender assembly handles the fuel switching through internal valves. 7.3 powerstroke fuel tank selector valve diagram parts. It would seem to me that each tank should have a source (drain) and return line, and the selector valve should have two coming from the engine and four going out to the two fuel tanks. Then connected the two tanks to the replacement valve. Now the front tank doesn't work.
This is easily reversible later on to go back to a factory pigtail, and is only two wires which come pre terminated and labeled for the installer. 4 ohms to ground, unplugged fuel tank selector valve, over 6000k ohms to ground, open circuit I would assume. Fuel Pump Inertia Switch. With a sump fuel is picked up from the bottom of the tank so every drop of fuel is used, the entire fuel system is gravity fed, the feed and return lines are easily accessible without removing the tank, and the tank is easily drained by removing the drain fitting at the center of the sump. Sometimes the fuel pickup bibs on top of the tank can get weak seals, and those can introduce air into the system, like in the image to the right. 7.3 powerstroke fuel tank selector valve diagram printable. Our billet diesel sump will also be preinstalled, sump threads are 1/2" npt. Im sure theres some lines crossed, but i dont know physically which ones to try. Rear Tank Fuel Pump. The way this product is put together by the manufacture was completely backwards compared to the stock valve. I have changed the fuel pump in the front tank twice. I hsve 1983 f250 no diesel in 8 lines. These hucklebucks thinking it's plug and play for everything and that the"system is wrong" are cute. Don't know if it works or not as it did not come with any instructions.
7.3 Powerstroke Fuel Tank Selector Valve Diagram Problems
38 Gallon Single Tank Kit Installation Instructions: 0L EFI tank harness, so I added those schematics on the 1985. I would still use the factory fuel return to both tanks through the factory pickup to each tank. Direct replacement for a proper fit every time. The only big thing is the in-line filter and that's near the front tank. A switch in the valve shuts off the motor when the valve reaches the selected position. Diagram for fuel selector valve operation. Hold a cup underneath the depressed valve to catch any spraying fuel. 7.3 powerstroke fuel tank selector valve diagram problems. Not responsible for damage to your vehicle, you, or anyone or anything. I also tried the plug before before I swapped the valve and found out they were different. NOTE: Another switch within the valve provides automatic fuel gauge readout for selected tank. If you don't get fuel in the bucket, then your pump is likely busted.
It seems as though when im feeding from the front tank, my return fuel is going to the rear, and vice versa. 4 to the rear and 4 to the and return and 2 vacuum lines each. I also have pics of the entire area. All the fuel lines can be traced to their respective tanks. Not running at the moment.
7.3 Powerstroke Fuel Tank Selector Valve Diagram Printable
Buy a tank kit and automatically get fuel system kit at 10% off! And then it was suggested that maybe I should use the earlier 5. 5psi electronic pump (e-pump). Ford installed all fuel pickups to have these terrible plastic saucers in the tank that fall off. So rather than shell out the cash for a new selector valve I started thinking, I could sump both tanks and collect them at a 1/2" T fitting, set up a water and sediment filtration station before going to the mechanical fuel pump. Use a tester first to check if that's the problem first. Diagram for fuel selector valve operation. Shuttle valve opens fuel return line to fuel tank when fuel pressure on shuttle diaphragm exceeds opposing check valve spring force. SENT YOU AN EMAIL>....... Failure of this part will limit the ability to switch between fuel tanks. Problems running the front tank on a dual tank 97 F250 HD. Im not familiar with a dual tank system. I'm not going to guarantee that there aren't errors in either of them, so if you spot something PLEASE contact me to tell me what's wrong.
2006 – 2015 Ford Fuel Tank Selector Valve Assembly. In an effort to consolidate information on the wiring, switches, etc on the fuel systems for these trucks, I've created this page. I get the truck running great for a few days, then let it sit and it won't start again. With the fuel lines purged and filter full of fuel, you can move on to purging the air from the Injection System, detailed in this article. I've got a good handle on how everything from the water separator onward ties together, but fuel selectors aren't making much sense. How to test fuel tank selector valve. If you need the electrical connections for this valve, be aware that you will not get them with the valve, as shown in the photo of the product in the product description.
7.3 Powerstroke Fuel Tank Selector Valve Diagram Parts
When the front tank is selected, there's power to the selector valve on the red wires. So although my return line is still connected to the original valve, the return line on the other side of the valve is plugged. I've been searching for a few hours with no luck. After I got home I ohm'd out the circuit from the fuse panel. The factory valve is numbered inside of the plug. Not a direct fit for some cab and chassis frames, or diesel vans. 5l GAS has NO TANK SELECTOR VALVE. The fuel is filtered here and then pushed into the Injector Pump inlet, and the IP subsequently pressurizes and fuels the injectors. I have a 97 f350 and its has the fuel tank selector valve so they definitely used em. This valve is plug-and-play and has the 5 PIN FLAT configuration. Our direct replacement Fuel Tank Selector Valve restores the ability to use both fuel tanks with easy installation, an exact performance match, and reliability. I've followed the fuel lines and they do not go to any box or valve. Then the lift pump pushes the fuel to the Diesel fuel filter through metal lines on the front of the engine.
Number Of Connectors: 1. Will replace your worn out fuel tank selector valve on Ford models below. If yours is one of those you'll have to work around the wrong return line size. Thanks for any suggestions. Air is leaking into the system. Orion Motor Tech Automotive Parts -- Fuel Tank Selector Valve. We are determined to guarantee you lifelong satisfaction, so please feel free to contact us if there's anything you are not satisfied with our product and we'll do our utmost to make things right.
If there is a problem, a fuel system repair has occurred, there is a fuel leak, or a part has failed, your fuel system may have drained out. There is no fuel selector valve that I can see on this truck. Use the fitment form at the top of the page to select your exact year and engine type for your Ford F Super Duty. With the deeper tank the spare tire will not fit in the stock location.
97 is an older body 97 back. From Silver City, N. M. Photo of product shows electrical pigtail as part of package.